40-ton self-service appointment weighing unmanned scanning weighbridge modification

40-ton Self-service Appointment Weighing Unmanned QR Code Truck Scale Transformation

[Introduction to Dual-Recognition Unmanned Weighing System]

The dual-recognition unmanned weighing system integrates OCR automatic vehicle number recognition technology, RFID card reading for automatic driver information comparison, voice command system, real-time weighing image capture system, traffic light control system, vehicle positioning anti-fraud system, barrier gate control system, and IoT technology into an intelligent weighing management system.

[Features of the Unmanned Weighing System]

1. Weighing Function: The weighing software can handle inbound, outbound, and internal transfer materials during the weighing process. It pre-stores commonly used information such as vehicle number, cargo name, consignee, consignor, specifications, grade, model, etc., allowing input with a mouse click to reduce manual Chinese character entry, improve operation speed, and lower labor intensity.

2. Weight Cannot Be Manually Entered: Gross weight and tare weight are automatically received from the weighing instrument, preventing manual entry, copy-pasting, and avoiding input errors.

3. Query and Statistics Function: The weighing software can query the weighing records of the current shift and all scales for the day. It supports statistical summaries based on various conditions or combinations, such as consignee, consignor, vehicle number, cargo name, specifications, grade, scale number, etc. It also allows querying and summarizing data by time period for shift personnel to conduct team statistics.

4. Special Requirements for Data Export: The weighing software can export information into formats like spreadsheets, databases, text files, web pages, etc., as per enterprise requirements.

5. Data Backup and Recovery: The software can back up weighing data to specified locations and restore backup data to ensure data security. It enables networked management of weighing data, allowing supervisors and other department managers to remotely access weighing data and images via the network from their offices.

6. Unmanned Weighing Software has strong scalability and can interface with over 200 types of instruments. The software is customizable and can integrate with enterprise ERP, production management systems, or other business systems for interaction.

[Weighing Process of the Fully Automatic Truck Scale]

1. Vehicle prepares to weigh (traffic light green, entrance and exit barriers closed).

2. Vehicle passes the license plate recognition area; after recognition, the system reads and compares card information.

3. After successful comparison, the entrance barrier automatically lifts, the traffic light turns from green to red, indicating following vehicles not to proceed, and the computer voice instructs "Please weigh."

4. Vehicle stops on the scale; after triggering the entrance ground sensor, the entrance barrier automatically lowers.

5. When the vehicle is within the range of two pairs of photoelectric switches and the weight stabilizes, the computer saves the data and captures images via cameras (number of images depends on the camera count).

6. After weighing is completed, the exit barrier automatically lifts, and the driver drives off the scale. Once the vehicle triggers the exit ground sensor, the exit barrier automatically lowers, and the traffic light turns from red to green, signaling following vehicles to proceed.

The scale weight returns to zero, completing one weighing process (the process is the same for the opposite direction).

[Configuration of the Unmanned Weighing System]

1. Computer or industrial computer

2. Barrier gates: Prevent vehicle queue jumping

3. Traffic lights and voice system: Guide vehicles during weighing

4. RFID reader: Identify vehicle information

5. License plate recognition device: Recognize license plate information

6. Three 2MP high-definition cameras: Capture images of the front, rear, and cargo compartment during weighing

7. Printer: Print weighing tickets

8. Control cabinet: Control barriers, infrared, and traffic lights. Available in indoor and outdoor versions based on site requirements

9. Infrared light curtains: Ensure vehicles stop in the correct position

[Features of the Unmanned Weighing System]

1. Vehicles approach the scale, and card information is read via mid-range readers. If the card's vehicle number matches, the barrier opens, and the vehicle proceeds onto the scale. Infrared detection confirms the vehicle's position. Once the weight stabilizes, data is saved, and voice prompts guide the process. The exit barrier opens for the vehicle to leave, completing the first gross or tare weighing. The second weighing process is identical.

2. Drivers do not need to leave their vehicles to swipe cards (non-fixed vehicles use cards; fixed vehicles use "electronic tags" for recognition). Read range is adjustable from 1-3 meters. Smart barriers automatically lift for access. Traffic lights guide vehicles onto the scale, and infrared positioning ensures proper placement. The system automatically retrieves loading information from the sales management system (e.g., vehicle number, unit, cargo name). If the recognized license plate matches the bound vehicle number, the system saves the weight once stable and captures photos (front, rear, and top). The voice system announces the weight and prompts the vehicle to exit.

3. Each scale is equipped with infrared positioning to detect vehicle presence. The infrared system is embedded, collision-resistant, anti-interference, and tamper-proof, with real-time status prompts for maintenance. Cameras provide comprehensive monitoring and image capture, linked to weighing data for comparison. Traffic lights at both ends guide vehicles, supplemented by voice prompts and display screens for process guidance and results. Operators can assist drivers or manually handle weighing.

4. After weighing, data for each vehicle is automatically uploaded to the software system. Reports are generated automatically per shift, day, week, month, and year, supporting printing and export to Excel. Graphical reports are also available for intuitive data analysis.

5. Gatehouse financial settlement and self-service card return with ticket printing. When exiting, drivers insert cards into self-service terminals for automatic card collection and ticket printing.

[Operation Process of Unmanned Truck Scale]

1. Vehicles weigh via IC card swipe or RFID electronic tag readers, automatically reading numbers and instrument data for unmanned weighing.

2. Infrared positioning prevents vehicles from bypassing or partial weighing to avoid fraud.

3. Video capture and full recording prevent vehicle switching, large vehicles weighing with small ones for tare, and drivers remaining in vehicles during weighing.

4. Integrated with smart barriers and traffic lights for guided entry and exit. Large display systems show weighing information, ensuring transparency.

5. Self-service terminals handle card issuance, return, and automatic printing, reducing manpower and costs.

[After-Sales Service for Unmanned Truck Scales]

We provide professional technical support: emergency spare parts for core equipment; automated service management systems for tracking and recording all processes.

During the warranty period, we promise immediate response for any issues, offering on-site service with experienced technicians for design, installation, debugging, and troubleshooting. Free repairs or replacements for non-human-caused defects or damages.

Our company specializes in selling various weighing instruments, electronic truck scales, electronic crane scales, forklift scales, electronic floor scales, public weighing fee systems, unmanned weighing systems, and axle weighers, with custom weighing software. Short delivery cycles and guaranteed quality.

40-ton Self-service Appointment Weighing Unmanned QR Code Truck Scale Transformation